Hand Lay-up &VIP Process Product

Product Properties

  • Equipment requirements are not high
  • Small capital investment
  • Easy to master production technology
  • Molded products are not restricted by shape and size
  • Can be combined with other materials (metal, foam, wood, etc.)
  • Can be used or outdoor on-site construction
  • Higher intensity
  • Can make smooth surface, non-slip surface and painted surface
  • Any color can be customized

Hand Lay-up Process

The hand lay-up process is a process in which fiberglass fabrics and resins are alternately laminated on the mold by hand, and then solidified and formed into FRP products.

 

 Due to its unique and irreplaceable characteristics, the hand lay-up process is still widely used as a main FRP forming process, and is suitable for FRP containers, FRP bodies, FRP pipes, FRP water tanks, furniture, corrosion-resistant FRP equipment, etc.

Advantage

  • The requirements for equipment are not high, only simple molds and tools are needed, and the capital investment is small
  • The production technology is easy to master, and employees can start working after short-term training
  • The formed products are not restricted by shape and size.
  • It can be used in combination with other materials (metal, foam, wood) etc.
  • It can be constructed in use or outdoors

Vacuum Infusion Process (VIP)

The vacuum infusion process (VIP) is to lay the designed reinforced material preform in the mold cavity, use the vacuum system to draw out the air, form a negative pressure in the mold cavity, and use the pressure generated by the vacuum to pass the resin through the pre-laid The pipe is pressed into the fiber layer, and the resin completes the infiltration of the reinforcing material preform in the process of flowing and filling the mold, and solidifies and forms to obtain a composite material component.

Advantage

 

  1. Higher quality products: no excess resin is left, the glass fiber content is high, up to 70% or even higher, and the resulting products are lighter in weight and higher in strength.
  2. Less resin loss and cost saving;
  3. The resin is evenly distributed;
  4. Less volatilization in the production process, protecting the physical and mental health of operators;
  5. Using a single-sided mold: Only one side of the mold can be used to obtain smooth and flat products on both sides, which can better control the thickness of the product and save mold manufacturing costs and time.

Serving a Wide Range Of Industries

  • Automobile industry
  • Railway vehicles
  • Construction works
  • Electrical industry
  • Communication engineering
  • Bathroom
  • Sporting Goods
  • Special Equipment

Samples of Our Work

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We Bring One-Stop Solutions For You

In addition to standard FRP products, Dingchang also provides customers with diversified customization options to meet their different needs.

>> Formulation: Dingchang offers a wide range of FRP round tube with different material grades,In addition to the standard grade (original) formula, it also provides high strength, high elasticity, anti-aging, high dielectric strength, flame retardant, anti-ultraviolet and other formulas to meet different specific needs.

>> Thickness & Length: According to different thickness requirements, Dingchang produces the FRP round tube with a thickness of 2mm (Min) and 20mm(Max). And there is no limit to the length of the round tube, any length that can be transported is available.

>> Finish & Color: Smooth surface, non-slip surface, wood grain surface and painted surface can be made, and the color can be customized according to RAL or Pantone color card.

>> Production Capability: As the most professional supplier of FRP products in China, Shandong Dingchang has 25+ pultrusion production lines and 10 sets of hydraulic production equipment, which can supply customers in time. And there are many standard FRP round pipes in stock and molds for quick supply.

Serving a Wide Range Of Industries

  • Construction
  • Chemical
  • Ladders
  • Agriculture Forestry & Animal Husbandry
  • Energy
  • Electricity
  • Fiberglass Sporting Goods
  • Ocean & Fishery

Full service

As a system provider for FRP products, we accompany you throughout the entire design and production process.

  • 2D & 3D CAD Drawing
  • Cut to Size
  • CNC Machining
  • Quality Control
  • Packing
  • International Logistics